Managing separate vendors for bare board fabrication, component sourcing, and SMT assembly is a nightmare for hardware engineers. It delays New Product Introduction (NPI) timelines, increases shipping costs, and creates the dreaded “vendor finger-pointing” when a board fails. At PCBLION, we eliminate these risks.
Quick Answer:
PCBLION provides a true one-stop turnkey prototype PCB assembly solution. By handling high-precision fabrication, authorized component sourcing, and automated assembly under one roof in Shenzhen, we eliminate communication gaps, waive setup/stencil fees, and deliver production-ready prototypes in a matter of days.
Why Consolidate Fabrication and Assembly Under One Roof?
Relying on a single vendor for your quick-turn PCB fabrication and small-quantity assembly in-house is extremely valuable, especially when facing fast-approaching deadlines. Our turnkey customers enjoy distinct advantages:
- Zero Hidden Fees: No setup fees and no stencil charges for prototype runs.
- Free Engineering Support: Every file receives a detailed CAM and DFM (Design for Manufacturing) review before fabrication begins, catching footprint errors early.
- Seamless Process Control: From laser-drilled microvias to the final reflow oven, your project stays in one controlled facility, ensuring strict ISO 13485 and IATF 16949 quality compliance.
- No Shipping Delays: Bare boards go straight from the fabrication line to the SMT assembly line—saving you days of transit time.
3 Flexible Ways to Manage Your PCB Assembly Order
We understand that R&D projects have unique supply chain requirements. Whether you have proprietary chips or need us to handle everything, we offer three flexible assembly models:
- Full Turnkey: We source 100% of the components from reliable, authorized global distributors (Digi-Key, Mouser, etc.) to guarantee zero counterfeit risk.
- Consigned (Kitted): You procure and ship all components to our facility, and we handle the bare board fabrication and assembly.
- Combo (Partial Turnkey): You send us your custom or hard-to-find ICs, and we source the rest of the standard passives and connectors.
What Are Our Prototype PCB Assembly Capabilities?
Our quick-turn assembly lines are equipped with the latest Pick & Place equipment, multi-zone reflow ovens, and comprehensive inspection tools designed for complex, high-density designs.
Technical Assembly Specifications:
- Component Size: Down to ultra-miniature 01005 and 0201 passive packages.
- Fine Pitch & BGA: Reliable placement for Ball Grid Arrays (BGA) down to 0.35mm pitch, verified by 3D X-Ray imaging.
- Assembly Types: Surface Mount Technology (SMT), Thru-Hole Technology (THT), and mixed technology.
- Solder Options: Lead-free RoHS compliant, traditional Leaded, and specialized alloys available.
- Stencils: High-precision laser-cut stainless-steel stencils (nano-coating available for ultra-fine pitch release).
- Quality Inspection: 100% Automated Optical Inspection (AOI) and X-Ray inspection for hidden solder joints.
The PCBLION Advantage: Accelerating Your NPI
Located in Shenzhen, the heart of the global electronics supply chain, PCBLION leverages rapid component procurement and decades of advanced manufacturing expertise. Whether you need a simple 4-layer FR4 prototype or a 20-layer Rigid-Flex assembly, our team ensures your design goes from CAD to a fully functional, market-ready board faster than the competition.
Ready to accelerate your hardware development?
Stop wasting time coordinating multiple vendors. Send your Gerber files and BOM to our engineering team today for a free DFM analysis.